Tools & Jigs
【During the campaign】Drilling and threading are processed simultaneously with one tool! Thread cutting tool "Thread Mill"
What is a thread mill? It is a new threading tool that replaces the "tap" used for normal threading in cutting tools. Drilling and threading can be drilled simultaneously with a single tool, greatly reducing tool change time. ➀ Purpose Solving the problem of tap processing with a thread mill Automation of thread cutting of […]
Realized 1/3 of the machining time! Introducing the effect of using KC radius end mill in comparison with carbide ball end mill
➀ Purpose By replacing the "three-dimensional contour line shape processing" that was conventionally performed with a carbide ball end mill with a KC radius end mill and processing it, the "effect obtained" is maximized. (2) Points of introduction ・Significantly shortening of machining time, reduction of the type and number of end mills used, concentration of […]
20% cost reduction!! Introducing a case study of graphite processing with Nikko Equipment's original diamond coating end mill!!
➀ Purpose Using tools from domestic manufacturers, they were processing graphite, which is a brittle material, but they were struggling to maintain machining accuracy and surface quality due to the occurrence of wear and chipping. In order to stabilize the quality, the number of tool changes increased, which was costly. By selecting tools with excellent […]
Mold-based roughing processing Achieved processing efficiency 2.8 times!!
➀ Purpose Increased efficiency and cost reduction of mold-based roughing operations (2) Points of introduction The Φ16 high-feed cutter made by another company that had been used in the past was switched to the TD4N made by MOLDINO. Shortened machining time by greatly increasing processing efficiency and cost reduction by improving the durability of inserts. […]
Aluminum grooving reduces machining time at twice the feed rate
➀ Purpose Reduction of processes and machining times in aluminum grooving (2) Points of introduction DLC coating, which demonstrates its power against non-ferrous metals such as aluminum alloys that require weld resistance and lubricity, improves durability and shortens processing time by increasing feed rates. Comparison of feed rates of various companies (3) Processing verification Machining […]
Reduced work time from 40 minutes to 2 minutes! High-efficiency, high-precision drilling of high-hardness steel
(1) Purpose Process in drilling of high-hardness steel, shortening of processing time (2) Points of introduction It is a tool with high rigidity and cutting edge strength suitable for high-hardness steel, and a special groove shape that enhances chip discharge, and shortens the time to use in non-step processing after quenching. Reamerless processing is possible, […]