Achieve a 0.005 mm chip height without zero-cut! How can you cut machining time by about 50%?
Featured Products OSG Corporation / Cemented Carbide Anti-Vibration End Mill for Vertical Walls: “AE-VMFE” ➀Purpose The objective is to establish optimal conditions for 5D machining of vertical walls in 60mm-deep pockets.We will compare two methods: single-pass machining using the conventional ultra-long-tooth tool “5D-Φ12×60L,” anda method that divides the machining process into multiple steps using the […]
Processing time reduced by 30%! What were the results of switching from a two-blade to a three-blade system?
Featured Products OSG Corporation / “AE-TS-N” 3-flute end mill for aluminum ➀Purpose When machining A5052 aluminum, we previously used two-flute carbide end mills, but faced the following challenges:・Long machining times・Frequent tool changes・Unstable machining accuracy To improve productivity and machining stability without significantly altering the machining conditions,we considered switching to the “AE-TS-N” three-flute end mill for […]
High-precision regrinding achieved with 160 preset memory slots! What is drill regrinding that eliminates reliance on individual skill?
Featured Products Big Tool Co., Ltd. / Xin Fully Automatic Drill Grinding Machine ➀Purpose With conventional manual grinding, issues such as quality inconsistencies due to variations in operator skill levels,as well as increased grinding time and training burdens, had become major challenges. Therefore, by introducing Big Tool’s desktop fully automatic drill grinding machine, the “Xin,”we […]
A 40-minute machining process reduced to just 6 minutes! What’s the other option for rough machining?
Featured Products MOLDINO Co., Ltd. / “ER5HS-PN” High-Efficiency End Mill for Side Milling ➀Purpose Rough machining of vertical walls was time-consuming, which often disrupted the flow of the entire production line. Since the process was divided among different operators, a delay in any one step would ripple through the entire line, posing a major challenge. […]
Significantly reduced gate residue! Achieved production efficiency with a streamlined post-processing workflow
Featured Products Nippon Die Industry Co., Ltd. / Electroformed Flat Pin Gate Bushings ➀Purpose With conventional round gates, the gate flash was significant, requiring a cutting process with nippers after molding.Furthermore, attempts to improve the situation by reducing the gate diameter led to poor resin flow and longer molding cycles, resulting in productivity issues. Therefore, […]
40% reduction in insert replacement time! Improved productivity through cost savings and consistent machining quality
Peripheral Equipment Kyocera Corporation / Face Mill “MB45”Rechargeable Interchangeable Bit Driver “DTD500” ➀Purpose Replacing inserts on face mills (multi-flute type) often varies in terms of effort and time depending on the operator, making the streamlining of setup changes a key challenge.In particular, replacement using the supplied wrench or a general-purpose torque wrench was not only […]
25% Faster Machining Time and 32% Lower Costs! Case Studies Showing How Tool Utilization Boosts Productivity
Featured Products MOLDINO Co., Ltd. / Alpha High-Feed Radius Milling Machine “TR4F5063B-4” ➀Purpose At a manufacturer producing large-scale molds,machining time per part was lengthy, and production schedules were consistently tight.Amid calls to “reduce machining time even slightly” and “lighten the workload on the shop floor,”the sales representative hypothesized that there might be room for improvement […]
No chattering even at double the feed rate! Boost machining efficiency with a damping mechanism holder
Featured Products Niken Kousakusho Co., Ltd. / Major Dream Holder ➀Purpose Chatter was occurring during end milling, which was compromising the quality of the finished surface.As a result, we had no choice but to reduce the cutting parameters.To resolve this issue, we were seeking ways to improve machining efficiency that met the following conditions. ②Key […]
Up to twice the processing efficiency! Innovative technology in the EHHRE series!
➀Purpose ・While rough machining using ball-end mills traditionally offered high stability, it was time-consuming and required frequent tool changes. ・We proposed radius machining as a method to improve machining efficiency and reduce overall costs. ②Key Points for Implementation 1. Explaining the Advantages of Radius Milling Compared to ball-end mills, a single tool can handle everything […]
Double the processing efficiency and cut costs by 50%! The benefits of implementing Kyocera’s MFH and MA90!
Featured Products Kyocera Corporation ・MFH Series…Delivers high-efficiency rough machining with excellent vibration resistance; comprehensive lineup ranging from φ8 to φ160 ・MA90…Delivers high-quality, long-lasting machining with a beautiful finish and excellent wall surface accuracy ➀Purpose ・Improve the efficiency of rough machining for mold bases ・High-precision finishing for pocket machining ②Key Points for Implementation High-feed machining significantly […]