Peripheral Equipment
Kyocera Corporation / Face Mill “MB45”
Rechargeable Interchangeable Bit Driver “DTD500”
➀Purpose
Replacing inserts on face mills (multi-flute type) often varies in terms of effort and time depending on the operator, making the streamlining of setup changes a key challenge.
In particular, replacement using the supplied wrench or a general-purpose torque wrench was not only time-consuming but also led to inconsistent tightening force, which in turn caused variations in insert wear and damage, resulting in a short service life.
②Key Points for Implementation
We recommend using the DTD500 rechargeable insert-changeable driver
in combination with the Kyocera MB45 face mill.
This not only significantly reduces processing time but also ensures consistent tightening torque,
which helps distribute wear and damage evenly and extends the life of the inserts.
③Examples
・Process: Installation of face mill inserts
・Tools used: Kyocera DTD500 (main unit), MB45 face mill
The time required for the replacement process was reduced from 7 minutes and 42 seconds to 3 minutes and 58 seconds—a reduction of over 40%.
This significantly reduced wasted time during setup changes and contributed greatly to improved productivity.
④Results
・Increased productivity through reduced insert replacement time
・Consistent clamping force ensures uniform wear and damage, contributing to extended insert life
・Longer insert life reduces replacement frequency, leading to cost savings and consistent machining quality
