Achieve a 0.005 mm chip height without zero-cut! How can you cut machining time by about 50%?
Featured Products OSG Corporation / Cemented Carbide Anti-Vibration End Mill for Vertical Walls: “AE-VMFE” ➀Purpose The objective is to establish optimal conditions for 5D machining of vertical walls in 60mm-deep pockets.We will compare two methods: single-pass machining using the conventional ultra-long-tooth tool “5D-Φ12×60L,” anda method that divides the machining process into multiple steps using the […]
Processing time reduced by 30%! What were the results of switching from a two-blade to a three-blade system?
Featured Products OSG Corporation / “AE-TS-N” 3-flute end mill for aluminum ➀Purpose When machining A5052 aluminum, we previously used two-flute carbide end mills, but faced the following challenges:・Long machining times・Frequent tool changes・Unstable machining accuracy To improve productivity and machining stability without significantly altering the machining conditions,we considered switching to the “AE-TS-N” three-flute end mill for […]
Shifting to “rust removal without grinding” to reduce remanufacturing costs
Featured Products Nisei Plus Co., Ltd. / JS Mold Cleaning Solution “JS Cleaner (JS1 & JS2)” ➀Purpose When removing rust from molds and parts,the need for remanufacturing or readjustment had become a major issue. One contributing factor was the routine use of wire brushes to scrub (scrape) away the rust,which carried the risk of scratching […]
High-precision regrinding achieved with 160 preset memory slots! What is drill regrinding that eliminates reliance on individual skill?
Featured Products Big Tool Co., Ltd. / Xin Fully Automatic Drill Grinding Machine ➀Purpose With conventional manual grinding, issues such as quality inconsistencies due to variations in operator skill levels,as well as increased grinding time and training burdens, had become major challenges. Therefore, by introducing Big Tool’s desktop fully automatic drill grinding machine, the “Xin,”we […]
A 40-minute machining process reduced to just 6 minutes! What’s the other option for rough machining?
Featured Products MOLDINO Co., Ltd. / “ER5HS-PN” High-Efficiency End Mill for Side Milling ➀Purpose Rough machining of vertical walls was time-consuming, which often disrupted the flow of the entire production line. Since the process was divided among different operators, a delay in any one step would ripple through the entire line, posing a major challenge. […]
20% increase in heat exchange efficiency and zero defects! Self-cleaning technology that transforms the workplace
Featured Products Nisei Plus Co., Ltd. / JS Mold Cleaning Solution “JS Cleaner (JS1 & JS2)” ➀Purpose Since dirt inside the internal piping of molding machines and temperature control units is not visible from the outside,problems are often only noticed when symptoms such as “reduced flow rate” or “difficulty reaching the target temperature” appear, leading […]
Significantly reduced gate residue! Achieved production efficiency with a streamlined post-processing workflow
Featured Products Nippon Die Industry Co., Ltd. / Electroformed Flat Pin Gate Bushings ➀Purpose With conventional round gates, the gate flash was significant, requiring a cutting process with nippers after molding.Furthermore, attempts to improve the situation by reducing the gate diameter led to poor resin flow and longer molding cycles, resulting in productivity issues. Therefore, […]
40% reduction in insert replacement time! Improved productivity through cost savings and consistent machining quality
Peripheral Equipment Kyocera Corporation / Face Mill “MB45”Rechargeable Interchangeable Bit Driver “DTD500” ➀Purpose Replacing inserts on face mills (multi-flute type) often varies in terms of effort and time depending on the operator, making the streamlining of setup changes a key challenge.In particular, replacement using the supplied wrench or a general-purpose torque wrench was not only […]
25% Faster Machining Time and 32% Lower Costs! Case Studies Showing How Tool Utilization Boosts Productivity
Featured Products MOLDINO Co., Ltd. / Alpha High-Feed Radius Milling Machine “TR4F5063B-4” ➀Purpose At a manufacturer producing large-scale molds,machining time per part was lengthy, and production schedules were consistently tight.Amid calls to “reduce machining time even slightly” and “lighten the workload on the shop floor,”the sales representative hypothesized that there might be room for improvement […]
Performance that goes beyond the ordinary! A highly functional electric grinder
Featured Products Minitor Co., Ltd. / Minimo ONE SERIES Ver. 3 ➀Purpose By utilizing a variety of handpieces, this system accommodates the delicate adjustments required for mold finishing and component machining, delivering optimal cost-effectiveness.It is the ideal tool for companies seeking precision finishing. ②Key Points for Implementation ・We offer a lineup ranging from standard heads […]