Achieve a 0.005 mm chip height without zero-cut! How can you cut machining time by about 50%?
Featured Products OSG Corporation / Cemented Carbide Anti-Vibration End Mill for Vertical Walls: “AE-VMFE” ➀Purpose The objective is to establish optimal conditions for 5D machining of vertical walls in 60mm-deep pockets.We will compare two methods: single-pass machining using the conventional ultra-long-tooth tool “5D-Φ12×60L,” anda method that divides the machining process into multiple steps using the […]
Easy to Set Up! Start Improving Efficiency with an EDM Machine You Can Use the Very Next Day
Featured Products I-Tronics Co., Ltd. / Fully Digital-Controlled Die-Sinking EDM Machine “Ax1601” ➀Purpose The Aitronics Ax1601 3-axis NC EDM machine delivers energy savings, space efficiency, and low costs!By improving production efficiency and machining accuracy, it addresses challenges in manufacturing environments. ②Key Points for Implementation ③Examples ・Machining speed ⇒ Achieves machining speeds equal to or faster […]
Maximize Productivity! What Is a CAM System Capable of 2-Micron Precision Machining?
➀Purpose ・The profile grinding machine was handling a large volume of work, resulting in a disparity in workload between the surface grinding machine and the profile grinding machine within the company. ・We want to assign some of the machining tasks to the NC surface grinding machine to boost productivity and improve utilization rates. ②Key Points […]
Available for under 2 million yen! Introducing our fiber laser marker with outstanding value for money!!
➀Purpose With increasing demand for traceability, it has become necessary to mark workpieces. We currently outsource our marking operations, but to reduce costs and lead times, we would like to introduce a fiber laser marker. ②Key Points for Implementation ・As a fiber laser marker, it can mark a wide variety of materials with high precision. […]
Just insert it!? Improve machining quality at low cost! Introducing our grinding support device!!
Featured Products Point Nine Co., Ltd. / “DigiPro ATTACH”: A New-Generation Digital Zoom and CAM System for Profile Grinding and Form Grinding Machines ➀Purpose Profile grinding requires operators to align the workpiece while viewing a projection screen, making it a highly skilled process that tends to rely heavily on individual expertise, which in turn slows […]
Achieve on-machine measurements within 3 μm! Introducing our on-machine measuring system for form grinders!!
➀Purpose ②Key Points for Implementation Introduction of the SG-1000 In-Machine Measuring System by Kumamoto Seiken Kogyo ① Can be easily mounted on the grinding wheel cover of a profile grinding machine ② Allows for easy width measurement while reading the axial travel of the machine’s front and rear axes ③ By placing a workpiece with […]
An industry first! Introducing an in-flight measurement device capable of visually measuring the bottom surface shape of discharge surfaces while in flight!!
➀Purpose ・We want to measure the bottom surface with high precision after EDM machining. ・We want to inspect the condition of the machined surface on the machine. ②Key Points for Implementation [The “NK-3000” on-machine measuring machine from Kumamoto Seiken Kogyo, featuring a newly developed imaging unit based on the phase shift method] ・Enables on-machine inspection […]
Achieving a mirror finish with a Ra value of 1 μm or less! Introducing our mirror-finish shot blasting machine with an improved polishing process
➀Purpose When finishing machined surfaces after electrical discharge machining (EDM), it is not always possible to replace this process with conventional machining due to the workpiece’s shape and the specific areas that require polishing. Furthermore, manual polishing requires technical skill and is a time-consuming and labor-intensive process, which we aim to improve. ②Key Points for […]
Reduce setup time by 30%! Introducing a case study on the use of a new mounting jig for an in-machine measuring device!!
➀Purpose Conventional alignment brackets used a mechanism that prevented the imaging unit from rotating by tightening screws from four directions; however, since alignment required tightening from only one direction, misalignment sometimes occurred after the unit was secured. We aim to reduce alignment time by attaching a fixture equipped with X, Y, and Θ axes. ②Key […]