Featured Products
I-Tronics Co., Ltd. / Fully Digital-Controlled Die-Sinking EDM Machine “Ax1601”
➀Purpose
The Aitronics Ax1601 3-axis NC EDM machine delivers energy savings, space efficiency, and low costs!
By improving production efficiency and machining accuracy, it addresses challenges in manufacturing environments.
②Key Points for Implementation
- High-Precision Machining
Capable of handling a wide range of machining needs, including spherical surfaces, edges, ribs, fine details, and cemented carbide. - Efficient Operation
Achieves high-quality finishes in a short time using dedicated electrodes and machining parameters. - Material Flexibility
Supports a wide range of materials, from mold-making steels such as STAVAX and NAK80 to cemented carbide. - Space-Saving Design
With a compact footprint of 650 mm × 650 mm, it can be installed even in cramped factory spaces;
it requires only about half a tatami mat’s worth of space. - Wide Machining Range
Despite its small size, it offers a 250 mm travel stroke on all three axes (X, Y, Z). - Easy Operation
Operation is complete simply by entering five parameters: machining depth, allowance, surface roughness, material, and oscillation pattern.
If you have experience operating machine lathes or machining centers,
you can start using it immediately after just half a day to one day of training. - Cost-Effectiveness
It uses a fully digital power supply and is compatible with standard 100V household power.
Since no 200V wiring is required, it can be installed anywhere.
Furthermore, the machining speed remains the same whether using 100V or 200V.
③Examples
・Machining speed ⇒ Achieves machining speeds equal to or faster than those of competing machines.
In fact, machining speed has improved by 10% to 20% compared to comparable models.
・Electrode Wear ⇒ Achieves exceptionally low electrode wear, enabling machining with fewer electrodes.
In fact, we were able to reduce electrode material costs by approximately 30%.
・Carbide Machining ⇒ Supported as standard
While machining with copper electrodes is possible, using copper-tantalum electrodes results in even lower wear.
・Mirror Finishing (High-Gloss Finishing) ⇒ Achieves a mirror finish without using powder additives.
④Results
Improved Production Efficiency
Processing time is reduced, significantly improving lead times.
Cost Reduction
Total costs are reduced by minimizing rework through high-precision machining.
Improved Quality
Consistent, high-quality finishes enhance customer satisfaction.
Speedy Machining Through Automatic Adjustment
By automatically measuring the discharge area in real time
and automatically setting optimal parameters, simple and rapid machining is achieved.
Expanding Business Opportunities Through Diversified Machining Methods
Where milling and turning were previously the only options, the addition of EDM has broadened the scope of work.
⑤ Feedback from Customers Who Have Implemented Our Solution
- It’s easy to operate! Plus, since it runs on standard 100V household power, we can set it up anywhere. With just one day of delivery, installation, and training, we were able to start actual machining right away!
- We replaced our old machine with this one. It was more affordable than competitors’ models, and it performs just as well.
- By bringing the EDM work we used to outsource in-house, we’ve reduced total processing time and cut costs!
- I was impressed by how beautiful the finish turned out!
- Even less experienced staff can easily achieve the same results as skilled operators!
Recommended for those facing these concerns or challenges
Reducing Reliance on Outsourcing
This is the perfect solution for companies that currently outsource their EDM work and are looking to bring operations in-house to expand their capabilities.
This approach can also lead to shorter lead times and improved quality control.
Safety of Machining Fluids and Environmental Considerations
Even if you already own an EDM machine but are concerned about fire safety regulations regarding machining fluids,
the Ax1601 can be operated safely with a fluid capacity of just 40 liters.
This alleviates concerns about the need for additional installations and enables more efficient machining.
Reduced Operating Costs
While many EDM machines operate on 200V, the Ax1601 is compatible with standard 100V household power,
which significantly reduces electricity consumption.
Even when operating on 100V, the machining speed remains unchanged compared to 200V, contributing to long-term cost savings.
Here are the benefits you can expect from implementing this!
Cost-Effective and Energy-Efficient
Aitronics’ EDM machines offer high performance at an affordable price.
They are compatible with standard 100V household outlets, helping to reduce electricity costs and
delivering excellent value for money.
Efficient Machining with Fewer Electrodes
Electrode wear is minimal, allowing for machining with fewer electrodes than conventional methods.
This results in reduced operating costs and improved work efficiency.
Environmentally Conscious Design
The machine uses only 40 liters of machining fluid (oil), reducing its environmental impact and enabling more sustainable operation.
Simple Operation Reduces Barriers to Adoption
Operation requires just five basic inputs, making it easy to use even for those with no prior experience.
This ease of use ensures the machine is immediately productive upon installation.
