➀Purpose
Improving machining efficiency (by assessing the machining environment, including workpiece material, cutting conditions, and clamping methods), and reducing costs
②Key Points for Implementation
① Share tool condition: Objectively assess whether a tool is in good or poor condition
② Thorough inspection via rotation and panning: Improve understanding of the tool
③ Simple measurement: Capture tool data
④ Close-up view of the cutting edge: Share insights on issues
⑤ Lightweight and compact: No need to set up a new installation space
③Examples
① R0.25 ball end mill: 200x magnification… I was able to quickly and clearly observe the condition of the small-diameter tool.
② Rake face of a worn insert: 170x magnification… I was able to examine details that are difficult to see with the naked eye.
④Results
・Previously, each worker had to inspect parts using a magnifying glass, but adopting this system has led to increased efficiency and reduced costs!
・Since introducing this system, interest has grown not only among operators but also among designers and CAM specialists, leading to a heightened awareness of cutting tools. This has contributed to improved skills across the company and enhanced machining processes, ultimately boosting our profitability—which has been a huge success!
