The introduction of SUS Multi has reduced monthly processing costs by 60%
➀Purpose
Challenges
We received a request to reduce the current 90-minute processing time for machining SUS304.
②Key Points for Implementation
We have proposed EPSM for our SUS-specific tools.
- Blade design with uneven segmentation to suppress chipping,
- Two-stage gash for smooth chip evacuation
- Double eccentric design for improved chipping resistance and wear resistance
- PN coating for improved wear resistance
導入内容
We have implemented the following specifications using the EPSM4120-PN:
・Spindle speed n1,500, feed rate vf240, Z-depth 12 mm
- Anti-chatter blade design with uneven segmentation,
- Smooth chip evacuation via a two-stage gash
- Double eccentric design for improved chipping resistance and wear resistance
- Enhanced wear resistance with PN coating
導入による成果（お客様の声）
After switching from our existing tools to the MOLDINO SUS Multi,
processing time was reduced from 90 minutes to 22 minutes, and our machining costs dropped by 40%.
Although the cost per tool increased by 4,000 yen,
this led to a reduction of approximately 280,000 yen in monthly machining costs,
and we truly feel that it has contributed significantly to increasing our profits.
Moving forward, we intend to continue striving for business expansion
while maintaining a spirit of challenge to drive technological innovation,
all while working to improve operational transparency and boost work efficiency.
(Company B, Kyoto)
